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On a fillet weld, underfill occurs when the face of the weld is more _____ than the code. ​


A) flat​
B) concave​
C) convex​
D) laminated​

E) A) and B)
F) A) and C)

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The localized hardening of an arc strike is the result of the _____ effect of it by the surrounding metal. ​


A) cooling​
B) heating​
C) quenching​
D) hardening​

E) A) and B)
F) A) and C)

Correct Answer

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Inclusions can be grouped into two major types: linear slag inclusions and _____ inclusions. ​


A) porosity​
B) joint penetration​
C) uniform​
D) scattered​

E) C) and D)
F) B) and D)

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Why may weld testing be delayed for a week or so? ​

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Weld testing may be delayed fo...

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A _____ is anything that is not exactly like its surroundings. ​


A) defect​
B) discontinuity​
C) flaw​
D) weld pool​

E) B) and D)
F) B) and C)

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Cylindrical porosity is often called a _____. ​

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Overlap is also referred to as _____. ​


A) hot lap​
B) cold lap​
C) undercut​
D) underfill​

E) C) and D)
F) B) and C)

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_____ become defects when they accidentally occur outside the weld groove. ​

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_____ is when one weld pass does not melt the surface of a previous weld pass. ​


A) Incomplete fusion​
B) Inadequate joint penetration ​
C) Improper joint fit-up ​
D) Inadequate agitation ​

E) B) and D)
F) B) and C)

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_____ is an area of depression of the face or root of a weld where the filler metal did not completely fill the weld groove, so it is level with the surface of the pipe. ​

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Underfill

The two most common causes of porosity are improper welding techniques and _____. ​


A) heat​
B) shielding gas​
C) nitrogen​
D) contamination​

E) A) and D)
F) A) and B)

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_____ are foreign objects not melted by the weld are that are left in the weld groove as weld metal is deposited over them. ​

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_____ are the result of internal stresses within a weld or surrounding metal that exceed the ultimate strength of the metal. ​


A) Cracks​
B) Delaminations​
C) Laminations​
D) Overlaps​

E) B) and C)
F) None of the above

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What are some of the surface impurities that can contaminate a weld and cause porosity? ​

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Some of the surface impurities...

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Why can't the bubbles that make up porosity be seen? ​

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The bubbles that make up poros...

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_____ refers to the small bubbles of gas that appear in solid weld metal. ​


A) Porosity​
B) Discontinuity​
C) Defect​
D) Flaw​

E) B) and C)
F) A) and D)

Correct Answer

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What is the difference between spherical porosity and cylindrical porosity? ​

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Spherical porosity i...

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There are _____ major causes of incomplete fusion in pipe welding. ​


A) two​
B) three​
C) four​
D) five​

E) A) and B)
F) A) and C)

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All welds have discontinuities and flaws, but they are not necessarily _____. ​

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defects

Name the four common causes of weld inclusions. ​

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Four common causes of weld inclusions are improper joint cleaning between weld passes, improper groove preparation, joint design, and improper welding technique. ​

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